1. ROBOT WELDING EDUCATIONAL TRAINER Robot Welding Educational Trainer Summary The equipment package must consist of a robotic welding unit fully packaged on a moveable cart with leveling feet. Minimum Work Surface Dimensions: 3C' x 48" modular tooling surface with 5/8" holes in 2" grid pattern with an overall footprint: 3ft x 6ft. Includes fixturing kit for modular work surface with minimum of 60 fixturing pieces. Spatter resistant, conductive coating on work surface with electrically isolating baseplate bolted to work surface. See below for subsystem specifications: Robot Specifications: Six Axis industrial collaborative robot (Cobot) Arm with Controller Cabinet, teach pendant, Max. Payload 5 kg, Reach: 850 mm, Input Voltage: IIOVAC, 60Hz single phase, fused at 15A, Standalone operation (no internet connection required). Must comply with EN ISO 13849-1, Cat.3, PL d. and EN ISO 10218-1. 2 Year robot System Warranty. Welding Process Equipment Specifications: Input Voltage: 3phase; Auto-tap to any input between 380575 VAC, Output: 500A @ 40V, 60% duty cycle; 450A @ 38V, 100% duty cycle, Includes all control components and cables for control by robot, Includes wire feeder with four drive rolls, Recommended for welding 0.035" - 1/16 " steel or stainless steel wires, Air cooled welding torch with C02: 400A, 100% duty cycle; Argon and Argon mix: 260A, 100% duty cycle, Includes mount bracket and Freedrive/manual robot arm manipulation feature. Software/Programming: Simple interface with supplementary images such that operator needs no programming background, weld templates that store weld settings for common welds, weaving capabilities to improve weld tie-ins, stitch welding feature, pattern tool for repeated elements, tack tool for single point tack welding, force-based touch sensing, work angle and travel angle optimization to the programmed path using Al, corner detection and wrap optimization to the programmed path using Al, no maintenance fees/recurring licensing charges for software. Training/Education: Included online supplementary training materials, includes on-site instructor certification training, includes unlimited lifetime access to virtual training website for students and faculty
