Specifications include, but are not limited to: Power & Drive System • Inspect for any fluid leaks • Change engine oil and filter (IC) • Examine starting condition and check for any strange noises (IC) • Check fuel system for leaks (IC) • Inspect differential, torque converter, and transmission for oil level, leaks, looseness, and function (IC) • Check clutch and inching pedal function (IC) • Inspect fuel filter element for clogs (IC) • Clean the air filter (IC) • Check radiator coolant level and for leaks (IC) • Check coolant hoses for wear/damage (IC) • Check fan belt tension and for damage (IC) • Inspect exhaust system for operation, leaks, and damage (IC) • Measure carbon monoxide concentration in exhaust gas (IC) • Inspect drive unit for oil leakage and level (E) • Listen to motor rotation sound (E) • Check motor and battery terminal for looseness (E) • Check battery connector condition and connection (E) • Check battery charging and electrolyte level (E) • Inspect battery case for damage or wear (E) • Measure the specific gravity of the battery (E) Wheels, Axles, Steering & Brakes • Check tires for air pressure, damage, debris, and wear • Tighten hub nuts • Check rim and side ring for damage • Inspect front and rear wheel bearings for noise and looseness • Check rear axle beam for looseness • Inspect steering wheel for functionality and play • Check power steering for oil leakage and mounting for looseness • Check kingpins for looseness • Check brake fluid level • Test braking and park brake function, play, and operating force Forks, Attachment, Mast & Chains • Check forks and stopper pin for wear/damage • Check mast, mast rollers, mast strip, and lift bracket for cracked welds, looseness, and damage • Lubricate lifting chains • Check chain tension and look for damage • Inspect chain anchor bolt and chain wheel for condition • Check over attachment for damage, mounting security, and abnormal operation Hydraulic System • Test overall hydraulic system operation • Replace hydraulic oil return filter • Inspect oil pump for leakage and unusual noises • Check hydraulic tank oil level and for signs of contamination or leaks • Check hydraulic cylinder mounting, cylinder rod, rod screw, and rod end for leaks, looseness, uneven lifting, and damage • Inspect control valve for leaks • Check hydraulic levers for looseness • Measure lifting speed and natural drop for all cylinders
