The only commercially available Turning Center with Live Tooling found to have all the Primary and Secondary Requirements described below combined into one machine is the Nakamura – Tome WT300MMY-F014.
Primary Requirements for the CNC Turning Center with Live Tooling:
- Tools driven by direct drive motors built into the turrets
- 25 HP A2-8 Spindle on both Right and Left
- 4” (102mm) Bar capacity on both spindles
- Fully closed loop control for X, Y & Z axes on both turrets having direct scale (magnetic) feedback.
- Fit within the maximum available area of 18 ft - 0 inches x 18 ft - 0 inches
- Positioning accuracy of less than .0002 inch
- Airbag Collision Protection (Nakamura Only)
Secondary Requirements for the CNC Turning Center With Live Tooling:
- Basic Machine
- 2-turret specification (BMT 65)
- Control
- Human Machine Interface (HMI) Operating Terminal with 19.0" touch control display screen and Power failure Package.
- Fanuc F32iB CNC controller software
- Dual USB Ports
- Maintenance + Alarm Trouble Shooting
- Remote service capability
- Machine data connector
- Production package - high speed canned cycles
- Ethernet
- Screen Text
- Screen display English
- Language on operating system screen: English
- Language on NC Screen: English
- Language on PC Screen: English
- Spindle
- Left Spindle (Main Spindle)
- Through-spindle hole dia. 102 mm
- Bar stock machining capacity dia. 4”
- Maximum spindle speed 2500 rev/ min
- Output 30 min continuous 15/18 kW
- Continuous Torque Rating (133 lb/ft)
- 12” Chuck for left spindle (main spindle)
- Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4.0 in.
- Full C-axis (CF-Control)
- C-Axis Clamp Braking Torque (188 lb/ft)
-
-
- Polar Coordinate Interpolation
- Cylindrical Interpolation
-
- Right Spindle (Sub Spindle)
- Through-spindle hole dia. 102 mm
- Bar stock machining capacity dia. 4”
- Maximum spindle speed 2500 rev/ min
- Output 30 min continuous 15/18 kW
- Continuous Torque Rating (133 lb/ft)
- 12” Chuck for right spindle (sub spindle)
- Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4.0 in.
- Full C-axis (CF-Control)
- C-Axis Clamp Braking Torque (188 lb/ft)
- Polar Coordinate Interpolation
- Cylindrical Interpolation
- Turrets
- Turret 1:
- 24 station BMT 65
- 12 Station Live Tool
- Servo Drive Index
- Y axis
- Rotating Tool Spindle Speed 3600 rev/ min
- Rotating tool 5.5/3.7 Kw – 7.5 HP
- Turret 2:
- 24 station BMT 65
- 12 Station Live Tool
- Servo Drive Index
- Rotating Tool Spindle Speed 3600 rev/ min
- Rotating Tool 5.5/3.7 Kw – 7.5 HP
- Coolant Supply / Chip Removal
- Water-Soluble coolant
- Chip conveyor (right discharge)
- Filtration Accuracy: 50 um approximately 90%
- Carrying Amount
- Long Chip: 794 L/h
- Short Chip: 13 L/h
- High pressure coolant system for two turret specifications
- Chip Blaster F2-60
- One pump for each turret (24 HP)
- 92.5 Gallon Tank
- Measuring / Monitoring
- Manual in-machine tool pre-setter (removable type, Left Spindle and Right Spindle)
- Full closed loop control for X axis (turret 1) direct scale feedback, resolution 0.01 um
- Full closed loop control for X axis (turret 2) direct scale feedback, resolution 0.01 um
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- Full closed loop control for Z axis (turret 1) direct scale feedback, resolution 0.01 um
- Full closed loop control for Z axis (turret 2) direct scale feedback, resolution 0.01 um
- Manual Machine tool presetter (Left Spindle side)
- Manual Machine tool presetter (Right Spindle side)
- Automation
- Signal lamp 4 colors (red, yellow, green, blue)
- 1/F for exchanging control signals between the machine and peripheral equipment using EtherNet/IP
- Interface for Bar feeder (EtherNet/lP Interface) with terminal block for power supply
- Power Requirements
- 220 volts, 3 phase, 72 KVA
- Control
- High Speed Canned Cycle
- Optional Block Skip (soft key type 2-9)
- X axis movement direction compliant with ISO standard
- Construction
- Bar feeder
- Spindle Liners 1pc for 1.00" RS
- Coolant collector extension
- Tools driven by direct drive motors built into the turrets
- Fit within the maximum available areas of 18 ft - 0 in x 18 ft - 0 in
- Positioning accuracy of less than .0002 inch
- Special Construction
Additional Parts / Products:
LNS TurboChip Conveyor Hinge Belt Type. Right Discharge LNS Quick Load Servo 105+ Barfeeder. ¼” to 4-1/8”
LNS Quick Load Servo Barfeeder Installation
Steel Spindle Liners for Main Spindle 3/8” – 4” 91/4” Increments Qty 13) Steel Spindle Liners for Second Spindle 3/8” – 4” 91/4” Increments Qty 13) Samchully JB-M312 First Spindle
Samchully JB-M312 Second Spindle
High Pressure Coolant both turrets and spindle flush Chip Blaster F2-60
WTO Rotary Tools:
48-107658-HP - O.D. Cutting Holder - (4 ea.) 48-107660 – Combination Tool Holder - (4 ea.) 48-100204 – Cut-off Holder - (2 ea.)
48-102279R – Cut-off Holder Right - (2 ea.) 48-102279l – Cut-off Holder Left - (2 ea.)
420132020 – Straight Drill/Milling Unit, ER32 QF, IC-EC - (4 ea.) 420132019-65 – Straight Drill/Milling Unit, ER32 QF, EC - (4 ea.) 420532026-65 – Face Mill/ Drill Unit, ER32 QF, IC-EC - (4 ea.) 420532025-65 – Face Mill/ Drill Unit, ER32 QF, EC - (4 ea.)
410120030-65
– Straight Offset Drill/Milling Unit, ER32, EC - (4 ea.)
420532043-65
– Right Angle Drill/Milling Unit, Both Sides, ER32 QF, EC - (4 ea.)
410120031-65
– Straight Offset Drill/Milling Unit, ER32, IC-EC - (4 ea.)
410113002-65
– Straight Offset Drill/Milling Unit, ER20, EC - (4 ea.)
410120023-65
– Straight Offset Drill/Milling Unit, ER32, EC - (4 ea.)
410113003-65
– Straight Offset Drill/Milling Unit, ER20, IC-EC - (4 ea.)
420225014-65
– Right Angle Drill/Milling Unit, ER25, EC - (4 ea.)
420525015-65
– Right Angle Drill/Milling Unit, ER25 QF, IC-EC - (4 ea.)
420532031-65
– Face Drill/Milling Unit, ER32 QF, EC - (4 ea.)
420532032-65
– Face Drill/Milling Unit, ER32 QF, IC-EC - (4 ea.)
411010000-65
– Adjustable Angle Drill/Milling Unit, ER16, EC - (2 ea.)
411010001-65
– Adjustable Angle Drill/Milling Unit, ER16, IC-EC - (2 ea.)
411007001-65
– Adjustable Angle Drill/Milling Unit, ER11, EC - (2 ea.)
411007000-65
– Adjustable Angle Drill/Milling Unit, ER11, EC - (2 ea.)
411500001-65
– Offset Slitting Saw Unit, Type 14-2 - (2 ea.)
414532003-65
– Broaching Unit, TN765050 - (1 ea.)
Reduction Sleeve 1-1/2” (2 Sets)
2400150038 – 3/8”
2400150050 – 1/2”
2400150063 – 5/8”
2400150075 – 3/4”
2400150088 – 7/8”
2400150100 – 1.0”
2400150125 – 1-1/4”
ER 11 Collets (2 Sets)
190011000 – (.276-.020)
ER 16 Collets (2 Sets)
190016000 – (.394 -.020)
ER 20 Collets (2 Sets)
190020000 – (.512-.039)
ER 25 Collets (2 Sets)
190025000 – (.630-.039)
ER 32 Collets (2 Sets)
190032000 – (.787-.079)
ER 11 Collets Sealed (2 Sets)
191011013 – (.125)
191011019 – (.188)
191011025 – (.25)
ER 16 Collets Sealed (2 Sets)
191016013 – (.125)
191016019 – (.188)
191016025 – (.25)
191016031 – (.313)
191016038 – (.375)
ER 25 Collets Sealed (2 Sets)
191016013 – (.125)
191016019 – (.188)
191016025 – (.25)
191016031 – (.313)
191016038 – (.375)
191016044 – (.438)
191016050 – (.5)
191016056 – (.563)
191016063 – (.625)
ER 32 Collets Sealed (2 Sets)
191032013 – (.125)
191032019 – (.188)
191032025 – (.25)
191032031 – (.313)
191032038 – (.375)
191032044 – (.438)
191032050 – (.5)
191032056 – (.563)
191032063 – (.625)
191032075 – (.75)
Interchangeable Milling Arbors (2 Sets)
160015142 – (.625)
160019142 – (.75)
160023142 – (.875)
160025142 – (.1.0)
ER 25 QF Collet Chuck Adapter (2 Sets)
320025010 – (ER16)
320025013 – (ER20)
320025016 – (ER25)
ER 25 QF Collet Chuck Adapter Short (2 Sets)
320025010-07 – (ER16)
320025013-09 – (ER20)
ER 25 QF Collet Chuck Adapter Long (2 Sets)
320025007-40 – (ER11)
320025010-50 – (ER16)
ER 25 QF Weldon/Whistle Notch Shank Adapter (2 Sets)
3201250250 – (.25)
3201250312 – (.313)
3201250375 – (.375)
3201250500 – (.5)
3201250625 – (.625)
3201250750 – (.75)
ER 25 QF Combination Mill Adapter (2 Sets)
3202250750 – (.075)
3202251000 – (.1.0)
ER 25 QF Blank (5 ea.)
329025000
ER 25 QF Protection Cover (10 ea.)
337025000
ER 25 QF Master Gauge (1 ea.)
339125000
ER 32 QF Collet Chuck Adapter (2 Sets)
320032013 – (ER20)
320032016 – (ER25)
320032020 – (ER32)
ER 32 QF Collet Chuck Adapter Short (2 Sets)
320032013-07 – (ER20)
320032016-07 – (ER25)
ER 32 QF Collet Chuck Adapter Long (2 Sets)
320032007-50 – (ER11)
320032010-60 – (ER16)
ER 32 QF Weldon/Whistle Notch Shank Adapter (2 Sets)
3201320250 – (.25)
3201320312 – (.313)
3201320375 – (.375)
3201320500 – (.5)
3201320625 – (.625)
3201320750 – (.75)
ER 32 QF Combination Mill Adapter (2 Sets)
3202320750 – (.075)
3202321000 – (1.0)
3202321250 – (1.25)
ER 32 QF Blank (5 ea.)
329032000
ER 32 QF Protection Cover (10 ea.)
337032000
ER 32 QF Master Gauge (1 ea.)
339132000
One Hand Wrenches/Sets
0067732000 (5 ea.)
0067725001 (5 ea.)
00675000958 (5 ea.)
00675000591 (5 ea.)
00675000515 (5 ea.)
00675000902 (5 ea.)
00675000914 (5 ea.)
00675000448 (5 ea.)
Installation: Contractor shall provide personnel to oversee equipment assembly, installation, startup and test prior to equipment acceptance and commissioning.
Calibration/ Setup: Contractor personnel shall perform all calibration, verification and performance testing of the equipment after installation and demonstration of proper operation prior to Government customer providing acceptance.
Training: Contractor shall provide on-site orientation training for this equipment.
NOTES
- FANUC Brand Drives and Control are a must to coincide with current programming and minimize training.
- WTO live Tooling is the current brand we use in the shop.
