LATHE
The only commercially available Turning Center with Live Tooling found to have all the Primary and Secondary Requirements described below combined into one machine is the Nakamura - Tome WT300MMY-F014.
Primary Requirements for the CNC Turning Center with Live Tooling:
- Tools driven by direct drive motors built into the turrets
- 25 HP A2-8 Spindle on both Right and Left
- 4" (102mm) Bar capacity on both spindles
- Fully closed loop control for X, Y & Z axes on both turrets having direct scale (magnetic) feedback.
- Fit within the maximum available area of 18 ft -0 inches x 18 ft - 0 inches
- Positioning accuracy of less than .0002 inch
- Airbag Collision Protection (Nakamura Only)
Secondary Requirements for the CNC Turning Center with Live Tooling:
- Basic Machine
- 2-turret specification (BMT 65)
- Control
- Human Machine Interface (HMI) Operating Terminal with 19. 0" touch control display screen and Power failure Package.
- Fanuc F32iB CNC controller software
- Dual USB Ports
- Maintenance + Alarm Trouble Shooting
- Remote service capability
- Machine data connector
- Production package - high speed canned cycles
- Ethernet
- Screen Text
- Screen display English
- Language on operating system screen: English
- Language on NC Screen: English
- Language on PC Screen: English
- Spindle
- Left Spindle (Main Spindle)
- Through- spindle hole dia. 102 mm
- Bar stock machining capacity dia. 4"
- Maximum spindle speed 2500 rev/ min
- Output 3 0 min continuous 15 /18 kW
- Continuous Torque Rating (133 lb/ft)
- 1 2" Chuck for left spindle (main spindle)
- Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4.0 in.
- Full C- axis (CF- Control)
- C- Axis Clamp Braking Torque (188 lb/ft)
-
-
- Polar Coordinate Interpolation
- Cylindrical Interpolation
- Right Spindle (Sub Spindle)
- Through- spindle hole dia. 102 mm
- Bar stock machining capacity dia. 4"
- Maximum spindle speed 25 00 rev/ min
- Output 3 0 min continuous 1 5 /1 8 kW
- Continuous Torque Rating (133 lb/ft)
- 1 2" Chuck for right spindle (sub spindle)
- Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4. 0 in.
- Full C- axis (CF- Control)
- C- Axis Clamp Braking Torque (18 8 lb/ft)
- Polar Coordinate Interpolation
- Cylindrical Interpolation
- Turrets
- Turret 1:
- 24 station BMT 65
- 12 Station Live Tool
- Servo Drive Index
- Y axis
- Rotating Tool Spindle Speed 3 600 rev/ min
- Rotating tool 5 .5 /3 .7 Kw - 7 . 5 HP
- Turret 2:
- 24 station BMT 65
- 12 Station Live Tool
- Servo Drive Index
- Rotating Tool Spindle Speed 3 600 rev/ min
- Rotating Tool 5 .5 /3 .7 Kw - 7.5 HP
- Coolant Supply / Chip Removal
- Water-Soluble coolant
- Chip conveyor (right discharge)
- Filtration Accuracy: 50 um approximately 90%
- Carrying Amount
- Long Chip: 794 L/h
- Short Chip: 13 L/h
- High pressure coolant system for two turret specifications
- Chip Blaster F2-60
- One pump for each turret (24 HP)
- 92. 5 Gallon Tank
- Measuring / Monitoring
- Manual in- machine tool pre- setter (removable type, Left Spindle and Right Spindle)
- Full closed loop control for X axis (turret 1) direct scale feedback, resolution 0. 01 um
- Full closed loop control for X axis (turret 2) direct scale feedback, resolution 0. 01 um
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- Full closed loop control for Z axis (turret 1 ) direct scale feedback, resolution 0. 01 um
- Full closed loop control for Z axis (turret 2) direct scale feedback, resolution 0. 01 um
- Manual Machine tool pre-setter (Left Spindle side)
- Manual Machine tool pre-setter (Right Spindle side)
- Automation
- Signal lamp 4 colors (red, yellow, green, blue)
- 1/F for exchanging control signals between the machine and peripheral equipment using EtherNet/IP
- Interface for Bar feeder (EtherNet/lP Interface) with terminal block for power supply
- Power Requirements
- 220 volts, 3 phase, 72 KVA
- Control
- High Speed Canned Cycle
- Optional Block Skip (soft key type 2- 9)
- X axis movement direction compliant with ISO standard
- Construction
- Bar feeder
- Spindle Liners 1 pc for 1.00" RS
- Coolant collector extension
- Tools driven by direct drive motors built into the turrets
- Fit within the maximum available areas of 18 ft -0 in x 18 ft -0 in
- Positioning accuracy of less than .0002 inch
- Special Construction
Additional Parts / Products:
LNS TurboChip Conveyor Hinge Belt Type. Right Discharge
LNS Quick Load Servo 105 + BarfeederV ."1/4 to 4-1 /8 "
LNS Quick Load Servo Barfeeder Installation
S teel Spindle Liners for Main Spindle 3 /8 " - 4" 91/4" Increments Qty 13)
S teel Spindle Liners for Second Spindle 3 /8 " - 4" 91/4" Increments Qty 13) Samchully JB-M312 First Spindle
Samchully JB-M312 Second Spindle
High Pressure Coolant both turrets and spindle flush Chip Blaster F2-60
WTO Rotary Tools:
48 -107658 -HP - O. D. Cutting Holder - (4 ea.)
48 -107660 - Combination Tool Holder - (4 ea.)
48 -100204 - Cut-off Holder - (2 ea.)
48 -102279R - Cut-off Holder Right - (2 ea.)
48 -102279l - Cut-off Holder Left - (2 ea.)
420132020 - Straight Drill/Milling Unit, ER32 QF, IC-EC - (4 ea.)
420132019-65 - Straight Drill/Milling Unit, ER32 QF, EC - (4 ea.) 420532026-65 - Face Mill/ Drill Unit, ER32 QF, IC-EC - (4 ea.)
420532025 -65 - Face Mill/ Drill Unit, ER32 QF, EC - (4 ea.)
410120030-65
- Straight Offset Drill/Milling Unit, ER32, EC - (4 ea)
420532043-65
- Right Angle Drill/Milling Unit, Both S ides, ER32 QF, EC - (4 ea)
410120031-65
- Straight Offset Drill/Milling Unit, ER32, IC-EC - (4 ea)
410113002-65
- Straight Offset Drill/Milling Unit, ER20, EC - (4 ea)
410120023-65
- Straight Offset Drill/Milling Unit, ER32, EC - (4 ea)
410113003-65
- Straight Offset Drill/Milling Unit, ER20, IC-EC - (4 ea)
420225014-65
- Right Angle Drill/Milling Unit, ER25, EC - (4 ea)
420525015-65
- Right Angle Drill/Milling Unit, ER25 QF, IC-EC - (4 ea)
420532031-65
- Face Drill/Milling Unit, ER32 QF, EC - (4 ea)
420532032-65
- Face Drill/Milling Unit, ER32 QF, IC-EC - (4 ea)
411010000-65
- Adjustable Angle Drill/Milling Unit, ER1 6, EC - (2 ea)
411010001-65
- Adjustable Angle Drill/Milling Unit, ER1 6, IC-EC - (2 ea)
411007001-65
- Adjustable Angle Drill/Milling Unit, ER1 1, EC - (2 ea)
411007000-65
- Adjustable Angle Drill/Milling Unit, ER1 1, EC - (2 ea)
411500001-65
- Offset Slitting Saw Unit, Type 1 4-2 - (2 ea)
414532003-65
- Broaching Unit, TN765050 - (1 ea)
Reduction Sleeve 1 -1 /2" (2 Sets)
2400150038 - 3 /8 "
2400150050 - 1 /2"
2400150063 - 5 /8 "
2400150075 - 3 /4"
2400150088 - 7/8 "
24001501 00 – 1.0"
24001501 25 - 1-1 /4"
ER 11 Collets (2 Sets)
190011000 - (.276-.020)
ER 16 Collets (2 Sets)
190016000- (. 394 -.020)
ER 20 Collets (2 Sets)
190020000- (.512-.039)
ER 25 Collets (2 Sets)
190025000- (.630-.039)
ER 32 Collets (2 Sets)
190032000- (.787-.079)
ER 11 Collets Sealed (2 Sets)
191011013 - (.125)
191011019 - (.188)
191011025 - (. 25)
ER 1 6 Collets Sealed (2 Sets)
191016013 - (.125)
191016019 - (. 188)
191016025 - (. 25)
191016031 - (. 313)
191016038 - (.375)
ER 25 Collets Sealed (2 Sets)
191016013 - (. 125)
191016019 - (. 188)
191016025 - (. 25)
191016031 - (. 313)
191016038 - (. 375)
191016044 - (. 438)
191016050 - (. 5)
191016056 - (. 563)
191016063 - (. 625)
ER 32 Collets Sealed (2 Sets)
191032013 - (. 1 25)
191032019 - (. 188)
191032025 - (. 25)
191032031 - (.313)
191032038 - (.375)
191032044 - (.438)
191032050 - (.5)
191032056 - (.563)
191032063 - (.625)
191032075 - (.75)
Interchangeable Milling Arbors (2 Sets)
160015142 - (.625)
160019142 - (.75)
160023142 - (.875)
160025142 - (.1.0)
ER 25 QF Collet Chuck Adapter (2 Sets)
320025010 - (ER16)
320025013 - (ER20)
320025016 - (ER25)
ER 25 QF Collet Chuck Adapter Short (2 Sets)
320025010-07 - (ER16)
320025013-09 - (ER20)
ER 25 QF Collet Chuck Adapter Long (2 Sets)
320025007-40 - (ER11)
320025010-50 - (ER16)
ER 25 QF Weldon/Whistle Notch Shank Adapter (2 Sets)
3201250250 - (. 25)
3201250312 - (.313)
3201250375 - (.375)
3201250500 - (.5)
3201250625 - (.625)
3201250750 - (.75)
ER 25 QF Combination Mill Adapter (2 Sets)
3202250750 - (.075)
3202251000 - (.1.0)
ER 25 QF Blank (5 ea.)
329025000
ER 25 QF Protection Cover (1 0 ea.)
337025000
ER 25 QF Master Gauge (1 ea.)
339125000
ER 32 QF Collet Chuck Adapter (2 Sets)
320032013 - (ER20)
320032016 - (ER25)
320032020 - (ER32)
ER 32 QF Collet Chuck Adapter Short (2 Sets)
320032013 -07 - (ER20)
320032016-07 - (ER25)
ER 32 QF Collet Chuck Adapter Long (2 Sets)
320032007-50 - (ER11)
320032010-60 - (ER16)
ER 32 QF Weldon/Whistle Notch Shank Adapter (2 Sets)
3201320250 - (.25)
3201320312 - (. 313)
3201320375 - (.375)
3201320500 - (.5)
3201320625 - (.625)
3201320750 - (.75)
ER 32 QF Combination Mill Adapter (2 Sets)
3202320750 - (.075)
3202321000 - (1.0)
3202321250 - (1. 25)
ER 32 QF Blank (5 ea.)
329032000
ER 32 QF Protection Cover (10 ea.)
337032000
ER 32 QF Master Gauge (1 ea.)
339132000
One Hand Wrenches/Sets
0067732000 (5 ea.)
0067725001 (5 ea.)
00675000958 (5 ea.)
00675000591 (5 ea.)
00675000515 (5 ea.)
00675000902 (5 ea.)
00675000914 (5 ea.)
00675000448 (5 ea.)
Installation: Contractor shall provide personnel to oversee equipment assembly, installation, startup and test prior to equipment acceptance and commissioning.
Calibration/ Setup: Contractor personnel shall perform all calibration, verification and performance testing of the equipment after installation and demonstration of proper operation prior to Government customer providing acceptance.
Training: Contractor shall provide on- site orientation training for this equipment.
NOTES
- FANUC Brand Drives and Control are a must to coincide with current programming and minimize training.
- WTO live Tooling is the current brand we use in the shop.
